1. Industry
Environment, Safety and Health (ES&H)

Composites and plastics pose potential hazards to both the environment and the people who work with them. By identifying the hazards ahead of time, proper measures can be taken to reduce or eliminate the risks. In many cases, these materials can be safer and more environmentally friendly than the traditional materials they replace.

All manufacturers must provide a material safety data sheet, or MSDS, for all products. The MSDS describes the personnel hazards associated with the material. For composites, the MSDS describes the hazards of the uncured material only.

In their unprocessed form, thermoset resins pose the greatest risk. The primary hazard comes from volatile organic compounds (VOCs) given off by the resins. New government regulations, both in the U.S. and Europe, significantly limit personnel exposure to VOCs. Resins can also cause skin damage and allergic reactions. Thermoplastic resins are handled in solid form and pose little risk. Excess or waste materials are cured, rendering them inert, before disposal. The solvents used in processing plastics, however, remain hazardous both in handling and in disposal.

Fibers are relatively benign, but carbon and glass fibers can cause skin and respiratory irritation. Fibers are too large to be inhaled, so irritation is limited to the upper respiratory tract. Carbon fibers are conductive, so electrical and electronic equipment should be protected from contamination. Adequate dust control should be used when machining composites of any type.

At the end of product life, composites pose the same environmental challenges as unreinforced plastics. Direct recycling as with metals is generally not possible. Aside from landfilling, the materials can be burned (and the waste heat used to generate energy) or ground into a filler material. When considering energy use through the entire product life, though, composites and plastics may be more environmentally friendly than metals or other materials. They often require less energy to process initially. Composite structures are usually much lighter than metallic structures, which further saves on fuel usage (when, for example, composites are used to reduce the weight of cars, trucks or aircraft).


Articles and Information
  • ES&H Resources:
    Government resources, general information, MSDS libraries, recycling, services and products for ES&H issues related to composites and plastics.
  • Working With Resins:
    Overview of the hazards and protections associated with resins.
  • Working With Fibers:
    Overview of the hazards and protections associated with fibers.


  • More Sites:
    MSDS-Search
    Lab Safety Supply
    OSHA Technical Manual
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